Dienst Verpackungstechnik GmbH developed an entirely new multi-format packaging line for one of the really big companies in the food industry. The newly designed Cartoner HK-IV and with it the final packer HE-Tray/Cover belongs to a unique combination with an immense variety of versions. The full line including conveying system - out of stainless steel - has been constructed and built by Dienst Verpackungstechnik GmbH. This line also convinces due to its outstanding but almost puristic design.
It is meant for example for 4-Side wrapping, bottom folded bags and stand-up pouches, which cannot be stacked in an efficient way on conventional packaging lines. Due to a sophisticated conveying system over servo-conveyor switches and a newly designed double synchronisation the products will be stacked in the opposite direction and by this a perfect geometry can be reached.
Clearly structured but flexible routing reflects the excellent know-how of our experienced constructing engineers. The breakthrough of the design was reached by not using the common metal feet but based on 4 main bearers including power- and datasupport.
Following operating modes can be handled due to the integrated control panel:
- Continuous operation up to 220 trays p/min
- Intermittent operation with 30 trays p/min for larger stacks
- 2-lines assorted packages of different components
- aligned stacking of stand-up pouches
- opposite stacking of pouches for geometrical variations
- integrated 2-line pouch refilling unit
- Display packaging of pouches in trays with covers
- Display packaging of folding trays with or without cover
A smart solution is an entire conveyor belt for the by-passing of the pouches perfectly hidden in the main frame of the Cartoner. The product for packing will be transported through the Cartoner to the display packer, where it is then be filled with a speed of 220 pouches per minute and closed with a foursided cover.
This tray packer is a fully servo-driven model equipped with 5 virtual master and 18 curve-driven servo-axes. Speed allows for approx. > 25 trays per minute. Magazine for tray and cover has been mounted to one side. Adjustment or setting of the servo axes is carried out through the control panels format change program, where the necessary parameters are stored. Other changes can be handled via digital indications and revolving settings. That means an easy-to-handle program of the tray packer was developed just for that.
In order to guarantee a continuous and smooth as well as a highly efficient running operation we offer some unique functions such as: automatic positioning evaluation, fully-automatic start-up process after interruption, sensor-controlled operating process as well as control of speed torques (each individual drive can be checked and controlled over online monitoring).
This is a well-achieved solution for all kinds of premium products and a still economic pouch packaging. Whether folding boxes or display cartons, one of our lines of Dienst Verpackungstechnik GmbH can handle and pack it fast and at the same time being top efficient.
DIENST was among the exibitors at the Interpack 2008, presenting its machinery on an informative booth in Duesseldorf.
Our exhibits:
High performance horizontal cartoning machine type HK-IV
Innovative technical design- our sleeving machine type HS-IV Many of you have taken the opportunity to see our latest innovations and technical high-lights or to speak to our Engineeringteam and Experts on new innovative and individual solutions for your applications.
Thank you for visiting us and your shown interest to our company!
2008: Interpack - the largest trade fair ever !
The international packaging industry met in April 2008 in Duesseldorf/Germany at the largest interpack fair ever. The Interpack packaging fair extended up to 19 halls - by the way the total capacity of the Duesseldorf exhibition center. The internationality of the visitors reflected the importance of this trade fair, as the worldwide most significant barometer in the packaging industry sector.
After the Show is Before the Show ... please mark your calendars for the next Interpack 2011!
Taking place from 12th until 18th May, 2011 in Düsseldorf you may have another chance to meet with us and many others to see and learn about the developments the packaging industry offers.
DIENST develops servo driven vertical cartoning machines in 3-zone-design. This machine type is consequently optimized regarding hygienical standards and ergonomics. Since Dienst follows the philosophy of machines to equip single machine components with electronically linked servo-systems. The extensively open cut construction is the result
One of the most impressive facts of this machine type is its off-peak-bottom composition under product transportation. This permits immediate soil collection and facilitates machine cleaning.
The electrical part is located in a control cabinet, on top of the transportation. Above picture shows a vertical cartoning machine constructed with 12 inches and an ISHIDA weigher.
Folded box samples for vertical cartoning machine type VK-IV
HK-L Basiskartonierer erfüllt 70 % aller Standard-Kartonieraufgaben.
A high standard cartoning machine for all basic tasks wurde den Besuchern der Fachpack 2007 im September live auf der Messe präsentiert. Seine Entwicklung zielt auf etwa 70 % of standard cartoning market demands.
Hochwertige Komponenten, die den Top-Modellen aus dem Hause DIENST in nichts nachstehen, sind zu einem einzigartigen Maschiennkonzept mit standardisierten Leistungsmerkmalen kombiniert worden. Dieses Konzept ermöglicht auch einen sehr günstigen Gesamtpreis.
DIENST präsentiert diesen Edelstahl-Basiskartonierer erstmals ohne die bisher üblichen Schutzhauben. Die Maschine ist gemäß der CE-Konformität mit Lichtgittern ausgerüstet. Dieses offene Konzept ermöglicht eine herausragend gute Ergonomie und Zugänglichkeit.
HK-L : Basic cartoning machine covering 70 % of functional standard cartoning demands.
DIENST presents a new machine type HS IV-S: Sleeving machines for product banding. Already a market success, this machine is a further development of DIENST type IV series, featuring modular servo driven technology. The sleeving machine HS IV-S works with sidwise product insertion.
Ergonomic cantilevered balcony style GMP design, compact design and high performance (up to 200 cycles/min.) are the characteristics of this concept. Suitable for all applications in the range of product banding on/over blank, this new machine line supplies high performance and top flexibility.
A new generation of DIENST sleeving machines: Machine type HS IV-S with sidewise product insertion.
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